Context and Problem Definition
In hardware development, companies are under severe time and cost pressure. The early exploration phases, in which new material combinations, manufacturing concepts and physical prototypes are tested, are particularly critical. If this thorough basic research is missing, this often leads to expensive design iterations, unexpected production failures and significantly increased unit costs.
- Early phases are often shortened, leading to high costs
- Lack of basic work delays development
Preliminary research and design methods
Studies show that 70% of hardware projects with inadequate preliminary research require expensive improvements (BCG, 2024). Examples of successful measures include early integrated design methods such as rapid prototyping with 3D printing and modular test setups, which can reduce the number of iterations by up to 40% (McKinsey, 2023). This includes, for example, the use of visual sensor simulation models: They help to present complex electronics layouts in an understandable way and to identify potential manufacturing errors at an early stage.
- 70% of projects need improvements without preliminary research
- Rapid prototyping and simulations reduce errors
Our approach to successful innovation
IFID supports hardware teams with an interdisciplinary and practice-oriented approach. Engineers, designers and production planners work closely together in specially designed workshops to jointly develop and validate material tests, manufacturing concepts and first 3D prototypes.
Design integrates research findings directly into development and significantly increases their economic impact.
This co-creation format promotes direct exchange and makes it possible to reconcile requirements at an early stage and define realistic manufacturing criteria. By developing physical models, IFID helps companies to minimize development risks, shorten innovation cycles and avoid costly mistakes.
- Interdisciplinary workshops promote prototype development
- Co-creation ensures feasibility and minimizes risks
